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生产型简介

INTRODUCTION

生产型简介

INTRODUCTION

Our 085 and 11300 production models - for Ultra High Pressure Homogenization - UHPH - offer unrivalled performance and versatility for production applications.

我们的085和11300系列生产型超高压均质机提供无与伦比的性能和多功能性以适合生产上的应用。

特点和益处

FEATURES AND BENEFITS

特点和益处

FEATURES AND BENEFITS

UHPH - Production Homogenizers - Features and Benefits生产型高压均质机的特点与益处

Twin synchronised intensifier for continuous smooth operation and consistent processing, operation at working pressures up to 400 MPa (58,000 psi) 

双同步增强器,用于连续平稳操作和一致处理,工作压力高达400MPa(58,000psi)。

Flow rates to 330 l/hr (87 USG/hr)

流量达到330升每小时

Processing options of piston gap valves and micro channels (interaction chambers) to ensure optimised and customised processing to suit the application. 

柱塞间隙均质阀和微通道装置(相互作用腔)可选,确保优化和定制的处理方式适合应用的需求。

PLC based control logic now with touch screen HMI interface with integral data logging of primary process parameters (pressures and temperatures) and communications options to third parts systems. Software and data logging suitable for production pharmaceutical applications.

基于plc的控制逻辑现在结合了触摸屏人机界面,集成数据记录主要工艺参数(压力和温度)和通信选项到第三方系统。 软件和数据记录适用于生产制药应用。

Temperature control with heat exchanger options for system inlet, in process and outlet post process. While primarily for process cooling for applications such as SLNs and Liposomal preparations requiring higher temperatures combinations of heating and cooling can be provided.

温度控制带换热器选项,可用于系统入口、处理过程和出料后的全程温度控制。当主要用于工艺冷却的应用,如SLNS和脂质体制剂,需要更高的温度组合,则加热和冷却都可以提供。

Wetted surfaces are polished to meet typical industrial pharmaceutical and biotech requirements.

湿件表面精密抛光以满足典型的工业制药和生物技术要求。

Corrosion resistant materials on all product wetted surfaces and ultra-high-grade corrosion resistant steels on main pressure containment elements. Technical ceramics, PCD and tungsten carbide on critical high wear components.

所有产品润湿表面使用耐腐蚀材料,主压力容器元件上采用超高级耐腐蚀钢,关键高磨损部件则使用高科技陶瓷、PCD和碳化钨。

Stainless steel enclosure with transparent viewing windows and interlocked hinged front cover doors.

不锈钢外壳,带透明观察窗和联锁铰链前盖门。

Full documentation packs, provision of DQ/IQ/OQ.

完整的文档包,提供DQ/IQ/OQ。

CIP and SIP capability.

可在位清洗和在位灭菌。

Designed and manufactured by Homogenising Systems, our homogenisers are fully supported with global installations.

由Homogenising Systems设计和制造,我们的均质机完全支持全球安装。

The very high performance 085 range is complimented by the 11300 range with its patented construction which allows unrivalled simplicity for maintenance, cleaning and SIP.

非常高性能的085系列是被赞益于11300系列与其专利结构,允许无与伦比的简单维护,清洁和在位灭菌。

Patented Construction 专利构造

A unique intensifier design, referred to as Hyd-Lok, uses a hydraulic clamping mechanism, rather than bolts, to lock the intensifier assemblies together during operation. The ability to open the intensifier assembly at the push of a button without tools offers huge benefits for routine cleaning, inspection and maintenance, which can all be handled by the operator. Reassembly is automatically controlled to the correct closing force, eliminating the need to tighten bolts to proper torque and the possibility of galling. 

The Hyd-Lok technique has recently been incorporated into some of the flow control valves and homogenising valve options, enabling our production systems to handle the most challenging requirements. 

独一无二的增压器设计,简称为HYD-LOK,使用液压紧固装置在运行时将增压器各部件坚固在一起。仅需按键即可打开增压器各部件,无需借助其它工具,非常方便进行常规的清洗、检查和维护,所有操作只要使用者一人即可完成。各部件由液压锁合力全自动牢牢控制住。 

HYD-LOK技术结合流量控制阀和独有的压力平衡负载阀,使HS生产型系统能够胜任绝大多数的具有挑战性的极限均质需求。

Reliability and durability 稳定性和耐持久性

Robust electro-hydraulic drive system driving one or two (electronically synchronized) intensifiers. Each intensifier makes 2 to 12 strokes per minute, keeping seal and other component wear to a minimum, resulting in reliable operation and low cost of ownership. 

坚固的电动液压驱动系统运行一个或两个(电子同步)增压器。每一个增压器每分钟运行2到12次循环,保持密封和其它部件磨损减到最小,能够稳定运行并减少损耗。

Simple operation 简单操作

Sophisticated PLC-based control and monitoring system, for simple push-button operation. This provides the operator with alphanumeric display with menu driven operation and fault diagnosis. The PLC digitally displays the system’s temperature and pressure, and has a communications port to allow connection to PCs or suitably interfaced data loggers. 

精确的PLC控制和监测系统,可进行简单的按键操作。该PLC系统带主菜单操作的数显和错误诊断功能,具有数字显示系统的温度和压力的功能,并带有通信接口可连接电脑或者数据采集记录器。

Temperature Control 温度控制

The nG11300 family includes sophisticated temperature control systems, enabling pre-cooling or pre-heating (as needed for processing liposomes), post-cooling, and maintaining the process section at a constant temperature (for products where this is critical to maintain smooth flow). 

nG11300系列高压均质机带有精确的温度控制系统,可进行预冷或者预热(处理脂质体时必须),出料冷却,和保持处理部件的恒温(对于严格需要保持平稳运行的产品)。

Easy to clean 便于清洗

Many applications demand that the equipment is thoroughly clean with no trace of previous use. Unlike other homogenizers, where plungers, intensifier, diaphragm etc. include dead areas that form condensate traps, the Hyd-Lok system has a steaming configuration to ensure total sterilization. When set to ‘steaming position’, sliding steaming cuffs operate through a number of paths while clamping, ensuring wetted surfaces are automatically exposed to temperature and vapour that remove all traces of contamination. 

In addition, the principal wetted assemblies are extremely easy to disassemble, clean, inspect and reassemble. 

大多数高压均质的应用都要求设备绝对清洁没有之前使用的残留。HS高压均质机不会像其它的均质机,柱塞、增压器、膜片和其它死角,会形成冷凝陷阱。HYD-LOK带有蒸汽灭菌配置可保证完全灭菌。当设定到‘steaming position’,滑动蒸汽口接通到各个通路上并夹紧,保证湿件表面自动暴露于温度和蒸汽,即可消除残留并灭菌。此外,主要的湿件可以非常方便的折开,清洗,检查和重组。

Easy to Service 方便服务

Scheduled maintenance is critical to proper and consistent operation of all high pressure homogenizers. The Hyd-Lok construction makes most routine maintenance tasks simple and within the scope of even basically trained operators. No longer does routine maintenance require specialist skills or even outside assistance; and such maintenance is accomplished quickly and easily without the protracted strip down associated with traditional high pressure designs. 

所有的高压均质机都需要适当和持续的维护和检修。HYD-LOK构造使绝大多数的常规维护工作更简单,即使是初级使用人员也可以完成操作,无需特殊技能及其它外在的工具辅助。

型号

MODELS

型号

MODELS